FTTH Wire Manufacturing Line – Advanced Manufacturing System
Were you aware that modern light-transmitting wire networks function at speeds of up to 190 m per minute? This incredible efficiency results from advanced manufacturing solutions tailored to high-speed manufacturing.
Such setups are constructed to handle diverse wire variants, such as drop cables and tight buffered cables. The streamlined form factor, often under 26 m, renders them perfect for contemporary plants.
Incorporation into smart factory systems ensures seamless operations. Through MES/ERP connectivity, these SZ stranding line production lines provide unparalleled exactness and performance. This renders them the leading option for enterprises aiming to stay ahead in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Streamlined fabrication processes are key to satisfying the rising demand for dependable links. These systems aim to manufacture high-quality fiber optic cables that energize modern networks. With advanced technology, they provide for precision and speed in every step of the production.
What is an FTTH Cable Production Line?
An FTTH production line comprises a unified setup to produce FTTH drop cables. Such cables are made up of uncoated strands secured with steel or FRP, combined with safeguard coverings. This produces a durable and efficient solution for fast digital connectivity.
The system is compatible with various substances, such as PVC, LSZH, and PE polymers. This versatility confirms it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system provides precise tension control, keeping precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its accuracy and performance. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are revolutionizing the way optical fibers are manufactured. Our cutting-edge machinery merges accuracy, productivity, and innovative solutions to deliver superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. This ensures steady standards in all cables manufactured. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge Fiber cable sheathing line handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Live process supervision |
Uses of the FTTH Manufacturing System
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems yields numerous benefits to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid fiber ribbone line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Value Proposition |
|---|---|
| 7-9km/h Output | Superior output rate |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| 1000mm Working Height | Enhanced operator comfort |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.